Consistent strength, quality and uniformity.

Lexington Manufacturing is a quality manufacturer of flush door components including:

Lexington’s flush door components can be found in schools, hospitals, clinics, hotels, office and apartment buildings around the United States. Known for the strength, quality and consistency of our door components along with our customized service and delivery options, Lexington is a trusted manufacturer of architectural flush door components.

Component Options

SCL Components

Superior stability over solid wood to prevent door warp in the field. Performance tested to meet WDMA extra heavy duty service applications. Door edge impact meets WDMA standards. Screw holding exceeds WDMA requirements. Provides stable backing to wood trim on door. Provides for solid mounting of hardware.

Superior stability over solid wood to prevent door warp in the field. Performance tested to meet WDMA extra heavy duty service applications. Screw holding exceeds WDMA requirements. Provides for solid mounting of hardware.

Superior stability over stave core to prevent telegraphing on door surface. Requires no additional blocking for hardware installations. Performance tested to meet WDMA extra heavy duty service applications.

Applied to support hardware in lower strength door core. Performance tested to meet WDMA extra heavy duty service applications.

Hardwood laminated engineered stiles

Ready to assemble door stile with .390″ of finish quality wood pre-applied to SCL to provide improved stability and reduced cost of a solid piece of wood.

Ready to assemble door stile with .875″ of finish quality wood pre-applied to SCL to provide improved stability and reduced cost of a solid piece of wood.

Red Oak; Natural Maple; White Maple; Cherry; Mahogany; White Oak; Basswood; Walnut; White Ash; Poplar.

Agrifiber Particle Board Door Core

Particle Board Core made with recycled agricultural waste. Applicable in Lexington 20, 45, and 60 minute Fire Rated door listings.

Bonded Core

Fully automated processing. Stiles and rails bonded to door core for a ready-to-laminate Flush Door. Option for Composite cross band lamination.

Core Builder

Engineered manufacturing process to maximize material yield for custom size core

Panel Processing

Close tolerance processing. Automated processing of large panel in cross cut and rip for maximizing panel yield into components

CNC Routing

Ultra-tight tolerance machining on panels or components. Routing, Shaping, Drilling, Patterns.

Design Support

Expertise in engineering processing solutions for simple to complex components.

RF Gluing

Utilizing the efficiency of Radio Frequency (RF) for component manufacturing

Laminating Cold Press

Flat laminating for doors or panels

Bonded Door Core

Fully automated processing. Stiles and rails bonded to door core for a ready-to-laminate Flush Door. Option for Composite cross band lamination.

Quality Management System

Fully integrated QMS for process control, lot traceability, document revision, and control of non-conforming material.

Continuous Improvement

Lexington’s culture. Documentation process of recording and measuring continuous improvement.

Statistical Process Control (SPC)

Statisically monitored processing for machine and process repeatability

Product Performance Testing

Lexington’s testing lab for processing quality assurance, product innovation, specification compliance.

LEAN

Lexington’s culture to adhere to LEAN concepts for manufacturing processes and supplying customers. Build to order as needed with short lead times.

Technical Documentation

Agrifiber Particle Board 20 Minute, 45 Minute, 60 Minute (APB 20/45/60)

TimberStrand® LSL

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