Future Engineered Composites
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SCL Components
Superior stability over solid wood to prevent door warp in the field. Performance tested to meet WDMA extra heavy duty service applications. Door edge impact meets WDMA standards. Screw holding exceeds WDMA requirements. Provided stable backing to wood trim on door. Provides for solid mounting of hardware
Superior stability over solid wood to prevent door warp in the field. Performance tested to meet WDMA extra heavy duty service applications. Screw holding exceeds WDMA requirements. Provides for solid mounting of hardware
Superior stability over stave core to prevent telegraphing on door surface. Requireds no additional blocking for hardware installations. Performance tested to meet WDMA extra heavy duty service applications
Applied to support hardware in lower strength door core. Performance tested to meet WDMA extra heavy duty service applications.
Hardwood laminated engineered stiles
- Split Face Engineered Stiles
- Full Face Engineered Stiles
- Photo Examples
- WDMA tm-8 Hinge Loading
- CAD Drawing with Tolerances
- Warp Tolerance
- Common Species List
Ready to assemble door stile with .390″ of finish quality wood pre-applied to SCL to provide improved stability and reduced cost of a solid piece of wood.
Ready to assemble door stile with .875″ of finish quality wood pre-applied to SCL to provide improved stability and reduced cost of a solid piece of wood.
Need Technical test data; or reference the WDMA Standard?
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Red Oak; Natural Maple; White Maple; Cherry; Mahogany; White Oak; Basswood; Walnut; White Ash; Poplar;
Agrifiber Particle Board Door Core
Particle Board Core made with recycled agricultural waste. Applicable in Lexington 20, 45, and 60 min Fire Rated door listings.
Wood Particle Board Door Care
LD-1 Particle Board core optimiized to custom size.
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Bonded Core
Fully automated processing. Stiles and rails bonded to door core for a ready to laminate Flush Door. Option for Composite cross band lamination.
Suggest drawing of a bonded core with tolerances
Core Builder
Engineered manufacturing process to maximize material yield for custom size core
Panel Processing
Close tolerance processing. Automated processing of large panel in cross cut and rip for maximizing panel yield into components
CNC Routing
Ultra-tight tolerance machining on panels or components. Routing; Shaping, Drilling, Patterns.
Design Support
Expertise in engineering processing solutions for the simple to complex component
RF Gluing
Utilizing the efficiency of Radio Frequency(RF) for component manufacturing
Laminating Cold Press
Flat laminating for doors or panels
Bonded Door Care
Fully automated processing. Stiles and rails bonded to door core for a ready to laminate Flush Door. Option for Composite cross band lamination.
Quality Management System
Fully intregrated QMS for process control, lot tracability, document revision, and control of non-confirming material.
Continuous Improvement
Lexington’s culture. Documentation process of recording and measuring continuous improvement.
Statistical Process Control (SPC)
Statisically monitored processing for machine and process repetability
Product Performance Testing
Lexington’s testing lab for processing quality assurance, product innovation, specification compliance.
LEAN
Lexington’s culture to adhere to LEAN concepts for manufacturing processes and supplying customers. Build to order as needed with short lead times.
Customized supply programs
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99.8% on time and complete order fulfillment
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Standard lead time = 5 business day
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No waste inventory. Build to order and ship whithin 24-48 hours
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LEED Contributions
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Environmental Product Declarations
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HPD
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Agrifiber Particle Board 20 Minute (APB 20)
TimberStrand® LSL