CORE OPTIMIZATION

Optimization Right to the Core

Lexington’s automated door core optimization process ensures zero waste while delivering engineered door components with unmatched strength and fire resistance. Using ultra-strong materials like TimberStrand and precise CNC core building, we create consistently accurate and high-quality door cores. Our efficient, environmentally friendly process guarantees excellent performance and cost savings for our customers.

Zero
Waste

Optimization
Process

Core
Materials

Zero Waste

Lexington Manufacturing’s highly automated door core optimization process was developed to minimize waste while creating engineered door components that consistently meet customer expectations for size, appearance and functionality.

Similar to solid, non-optimized, door core, our optimized cores feature the same strength and fire resistant qualities as non-optimized cores, making them an excellent option when considering door core manufacturers.

Door core optimization with Lexington is material utilization at its best, and that’s good for our customers’ bottom line, and the environment.

Optimization Process

In our industry production waste means wasted money. That’s why we developed a manufacturing method that utilizes nearly one hundre percent of the door core material we’re processing, making it nearly one hundred percent waste free. Using ultra strong wood products and carefully calculated measurements, we melt materials together to create one continuous piece of wood. It’s then cut to the exact size it needs to be and every core is sanded and inspected to insure it exceeds customer expectations. It’s consistent, efficient and environmentally responsible. It’s core optimization by Lexington.

Door Core Materials

We can optimize any of our standard door core material including TimberStrand LSL, SCL, Particle Board, Agrifiber and our 90 minute solution material to meet your door core needs

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